CTS 614V 230Ah High-Voltage Lithium Battery System for Trenching Machinery

1. Project Background

We are thrilled to showcase our latest electrification project! CTS Battery has officially delivered a custom-engineered Lithium-ion battery system for this heavy-duty crawler-type specialized vehicle.
In the demanding world of railway and construction engineering, reliability is non-negotiable. Our team designed a high-performance solution to meet the rigorous power demands of this trenching/transport equipment

2. The Solution

To address the client's harsh operating conditions, we customized the CTS 614V 230Ah High-Voltage Lithium Battery System. The system features the following core advantages:

• High-Voltage Platform: The 614V high-voltage design significantly reduces system current, minimizes heat loss, and greatly improves the power output efficiency of the entire machine.

• High Energy Density: The 230Ah capacity ensures a long operating cycle for the trencher, even under severe working conditions.

• Intelligent BMS Management: Equipped with an industrial-grade Battery Management System (BMS) to monitor voltage, current, and temperature in real-time, ensuring safety in extreme environments.

3. On-Site Implementation (Installation, Commissioning & Testing)

To ensure the perfect integration of the battery system and the trenching machinery, our team of senior engineers traveled directly to the client's project site to provide comprehensive, hands-on support:

• On-Site Installation: Overcoming the constraints of complex on-site mechanical structures, our engineers precisely completed the mechanical fixing of the high-voltage battery enclosure and the standardized routing of high-voltage and communication wiring harnesses, ensuring compliance with IP67 dustproof and waterproof standards.

• System Commissioning: Utilizing proprietary commissioning software, the engineers optimized BMS parameters on-site and successfully established CAN communication interfacing between the battery system and the trencher's Vehicle Control Unit (VCU), ensuring zero-latency data transmission.

• Full-Function Testing: Rigorous on-site testing was conducted, including static insulation tests, dynamic charge-discharge tests, and simulated full-load trenching operations. The test data indicated excellent temperature control under continuous high-load operations, with all performance indicators meeting or exceeding design expectations.

4. Project Outcomes

The client highly praised the excellent performance of the CTS high-voltage lithium battery system and the efficient, professional on-site technical support provided by our team. The successful implementation of this project not only helped the client achieve a green, low-carbon transformation for their equipment but also once again demonstrated CTS's leading technical strength in the field of high-voltage power batteries for construction machinery.